STUDY ON THE INFLUENCE OF SUS304 BUTT WELDING PROCESS PARAMETERS ON THE SIZE OF HEAT AFFECTED ZONE USING GTAW TECHNOLOGY
DOI:
https://doi.org/10.62985/j.huit_ojs.vol26.no1E.351Keywords:
GTAW, welding current, welding voltage, welding speed, heat affected zone widthAbstract
Gas Tungsten Arc Welding (GTAW) is a welding process that uses an arc between a non-consumable tungsten electrode and the workpiece to establish a weld pool. This process is used with shielding gas and does not require pressure and can be used with or without additional filler metal. Due to the high quality of welds produced by gas tungsten arc welding, this process has become an indispensable tool for many manufacturers, including those in the aerospace, nuclear, marine, petrochemical, and semiconductor industries, etc. In this study, the main welding process parameters including welding current I (A), welding voltage U (V), and welding speed v (mm/s) were selected based on practical requirements when studying their effects on the size of the heat affected zone (HAZ) when butt welding SUS304 using GTAW technology. Through experimental research and experimental planning, the output parameter results are the width of the heat affected zone (HAZ) reaching the smallest value Ymin = 0.6250 mm. From there, the optimal parameter set for the SUS304 butt joint welding process using GTAW technology is determined as follows: welding current I = 108.42 A; welding voltage U = 14.977 V and welding speed v = 3.1704 mm/s.
References
[1] Edward R. Bohnartand the Miller Staff, Guidelines for Gas Tungsten Arc Welding (GTAW), Miller Electric, 2005.
[2] Naval Education and Training Professional Development and Technology Center, Navy Steelworker: Volume 1. NAVEDTRA 14250, 2013.
[3] American Welding Society, Welding handbook Ninth Edition, vol. 2. 550 N.W. LeJeune Road Miami, FL 33126, 2004.
[4] Matsunawa A, Yokoya S, Asako Y. “Convection in weld pool and its effect on penetration shape in stationary arc welds,” Welding Research Institute of Osaka University, vol. 16, no. 2, pp. 229–236, 1987.
[5] Fan HG, Tsai HL, Na SJ, “Heat transfer and fluid flow in a partially or fully penetrated weld pool in gas tungsten arc welding,” Heat Mass Transfer, vol. 44, no. 2, pp. 417–428, 2001.
[6] Tanaka M, Lowke J. J., “Predictions of weld pool profile using plasma physics, Journal of Physics D: Applied Physics, vol. 40, no. 1, pp. 1–23, 2007.
[7] A. Traidia, Multiphysics modelling and numerical simulation of GTA Weld Pools, Ph.D. dissertation, Mechanical Engineering, École Polytechnique, Palaiseau, France, 2011. [Online]. Available: https://pastel.hal.science/pastel-00709055v1
[8] Rosenthal D., “The Theory of Moving Sources of Heat and Its Application to Metal Treatments,” Journal of Fluids Engineering, 68(8), pp. 849-865, 1946.
[9] Pavelic V., “Experimental and computed temperature histories in gas tungsten arc welding of thin plates,” Welding Journal Research Supplement, vol. 48, pp. 296-305, 1969.
[10] J. A. Goldak et al, “A new finite element model for welding heat sources”, Metallurgical Transactions B, vol. 15, pp. 299–305, 1984.
[11] N. S. Tsai, T. W. Eagar, “Distribution of heat and current fluxes in gas tungsten arcs,” Metallurgical Transactions B, vol. 16, pp. 841–846, 1985.
[12] N. Navaneethakrishnan, V. N. Loganathan, “Welding Characteristics of 304, 306, 316 Stainless Steel: A Technical Review,” International Journal for Scientific Research & Development, vol. 3, no. 2, pp. 2438-2440, 2015.
[13] S. P. Tukara, et al., “Parametric Study & Optimization of TIG Welding Process on Stainless Steel 304,” International Engineering Research Journal (IERJ), Special Issue, pp.37-40, 2017.
[14] Ivan Petrovic et al., “Simulation of an electric arc in metal welding”, https://www.researchgate.net, 6 pages, 2021.
[15] S. Unnikrishnakurup et al., “Estimation of heat flux parameters during static gas tungsten arc welding spot under argon shielding,” International Journal of Thermal Sciences, vol. 114, pp. 205–212, 2017.
[16] A. Ebrahimi et al, “A simulation-based approach to characterise melt-pool oscillations during gas tungsten arc welding,” International Journal of Heat and Mass Transfer, vol. 164, 13 pages, 2021.
[17] Mikell P. Groover, Fundamentals of Modern Manufacturing. John Wiley & Sons, Inc., New York, 2020.
[18] Nguyễn Cảnh, Quy hoạch thực nghiệm. Nhà xuất bản Đại học Quốc gia TP. Hồ Chí Minh, 2004.


